Automatic Full Instant Noodle Production Line

The Automatic Full Instant Noodle Production Line is a complete and impressive solution for noodle making. The operation process of the fried instant noodles production line is simple and easy to understand, and it can be quickly used by manufacturers engaged in instant noodles manufacturing. The operation process includes several links such as pastry manufacturing, seasoning, processing and packaging, and each link has fine equipment and technical support.

Fried instant bag noodles is the one of the most common instant noodles in the market, due to the low packaging materials and packaging costs of equipment used for automatic full instant noodle production line, the bag noodle size can adjusted, which is easy to store and transport stacking. Global instant noodle market consumption pattern continues to improve, under such a consumption pattern, the development potential of the instant noodle market is also very huge. The benefits from the instant noodle products with convenient, easy to save, is the line with the pace of modern life products. With the upgrading of consumption and the rapid development of society, people's demand for instant noodle products is no longer limited to the simple concept's of "filling the stomach", and more and more attention is paid to the taste, quality, health and other factors of the product, which provides a huge improvement space for instant noodle manufacturers, and also makes instant noodle products have a broader development space in the world. Broadyea automatic full instant noodle production line is designed to meet the various requirements of different customers around the world who demand perfect and high-quality instant noodles. This type of noodle production line is a high-quality automatic production which can greatly improve production efficiency, save cost, ensure food quality and health safety.

Flour Transport system

• Reduce the labor and employee pressure at the first step of automatic full instant noodle production line;

• Improve production efficiency;

• Reduce contaminants entering the mixing system, such as wire ends, metals, etc;

• Stable conveyoring speed, accurate weighing;

• Easy installation;

• With visual window, can monitor the production situation at any time;

• With PLC control system, setting the parameter on the touch screen;

• Achieve one-click production mode. 

• With two type: Screw conveyor system & air transport system

Flour mixer system

• Automatic mixer program control is accurate by PLC.

• Whole automatic full instant noodle production line has beautiful appearance and fine workmanship;

• Whole machine are made of 304 stainless steel, meet food hygiene standards;

• The mixer speed is adjustable and there are three mixing speed;

• High safety, with open mixer door stop and emergency stop button device, in order to eliminate safety accidents caused by operational errors.

• Type: normal flour mixer & vacuum flour mixer & continuous rolling machine, Broadyea can provide three type flour mixer for client to choose use in the noodle line.

 

 

 

 

Feeder machine

• The feeder is the dynamic curing of the flour mixer;

• Crushing the dough;

• To provide the compound rolling machine to facilitate the formation of the fabric;

• The bar speed is about 11-15r/min;

• The feeder is used to store the dough, and provide the necessary place for the dough ripening;

• With sensor to test the dough limited and upper;

• Type: Bar type feeder machine & Belt type feeder machine.

Compound rolling machine

• It's an indispensable unit in the automatic full instant noodle production line;

• With sensor detection device at the compound rolling machine;

• Control the dough sheet tension degree;

• Ensure the smooth production;

• The roller adopts special processing technology which reduce the damage of the dough sheet and ensure the uniformity of the dough sheet;

• This part will be effect the subsequent dough sheet and finished product quality of important steps.

Continuous rolling machine

• Provide 5-8 rolling group according to client's capacity and requirement;

• PLC frequency control, running stable;

• Each group of independent motor control, strong adjustability;

• With two sensor between each roller group to test and automatic control the dough sheet tension;

• With pull wire and emergency stop button to keep the machine running in safety situation;

• With slitter unit at the last roller unit.

Steamer

• Two type: singel layer steamer & multi layers steamer;

• For singel layer steamer:

• -Can set different temperature zones to facilitate process setting and adjustment;

• -But the equipement is long and the workshop length need large;

• For multi layer steamer:

• -Cannot ajust the temperature separate but can save the workshop space;

• Provide temperature gauge to monitor the temperature data;

• With washing net unit to washer the steamer net, which can keep the net clean;

 

Cutting & folding machine

• Fixed length & cutting;

• Stable operation;

• Can be customized according to the needs of square or round shape diameter, thickness specification;

• With spraying seasoning unit, can make brown snack noodle and white instant noodle;

• With the air knife to blow the noodle cake surface water before frying which can reduce the time of oil rancidity.

Frying machine

• With oil temperature gauge;

• Oil level observation window;

• Lifting unit to clean the fryer convenience and safe;

• The front and back of the frame are equipped with a knocking unit to ensure that the noodle cake molding is beautiful and the noodle cake is easy to knockout.

• With slag remover unit, the noodle slag can be filtered out before storage into the old oil tank;

• The whole system is included fryer, heat exchanger, slag remover, oil pipe, two oil tank, circulation pump, etc.

Cooling machine

• Place the high temperature noodle cake at room temperature for subsequent packaging;

• The blower with filter unit;

• With visibel window to check the noodle cake situation;

• The chain guide rail is designed to ensure the smooth running of the chain and improve the stiffness;

• Each fan has an independent motor, large ventilation, smooth and quiet operation, the air intake can be adjusted according to production needs.

Fried instant noodle line in client factory

Noodle machine detail

One of the most significant features of the Automatic Full Instant Noodle Production Line is the automation of the entire process, which ensures the consistency and uniformity of the noodle products. It is also highly efficient and produces a large quantity of noodles in a short amount of time, making it perfect for meeting the high demand of the market.

Ⅰ. Flexibility
The automatic full instant noodle production line for fried instant noodles enables manufacturers to produce different flavors and varieties of noodles. Manufacturers can adjust the seasoning mix, packaging, and noodle texture to meet the diverse needs of consumers.

Ⅱ. High Efficiency
The production line for fried instant noodles is highly efficient. It has a continuous production process that minimizes downtime and maximizes output. The line is fully automated, enabling the manufacturer to reduce the number of workers required for production.

Ⅲ. Lower Energy Consumption
The production line for fried instant noodles uses less energy than traditional methods of noodle production. This is because the line is fully automated, reducing the need for manual labor and minimizing energy consumption.

The product has several other advantages that make it an excellent choice for customers. One of them is the flexibility of the system, which allows for customization as per the requirements of the customer. Another advantage is the ease of operation, requiring minimal labor costs and training. The machine is also easy to clean and maintain, ensuring the longevity of the system.

• Accurate portion control: The production line can ensure accurate portion control, minimizing food waste and optimizing overall product efficiency.
• Safe production: The production line is equipped with safety features that meet regulatory standards, ensuring the protection of both the product and production workers.
• Customization: The production line can be customized to meet specific customer requirements, from the type of seasoning used to the packaging design and materials.

The below video is for the instant noodle production line processing step.

Our company has advanced technology and technical team, combined with excellent domestic production technology, the formation of automatic full instant noodle production line processing scheme is reasonable, and can be based on the enterprise investment condition and the actual production, the project for the customer to provide one-stop services including: engineering design, installation and commissioning and technical operation training, to provide customers with a turnkey project.

• No matter how complex your shipping needs may be, we have the expertise and resources to get the job done right.
• All machine will be cleaned and entirely wrapped by plastic film to avoid any scratch.
• Processing time: 4 months;
• Packaging detail: international shipping standard.
• We understand the importance of ensuring that all machine arrive at their destination in pristine condition, and our team takes every precaution to make that happen.

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